varies is certainly one way to put it... Just for the heck of it, I started over from scratch. In order:
1) wipe cache 2) wipe system 3) wipe Dalvik 4) format boot 5) format system 6) run debug.zip [did each of these steps 3x in a row...old IT trick] 7) flash latest stable CM7 8) flash included gapps 9) reboot 10) reinstalled titanium and apps2sd 11) booted into recovery and made new nandroid [for clean slate] 12) recovered apps from previous titanium backup [not system data, just apps] 13) booted into recovery and made a second nandroid [just for the heck of it]
charged to 100%, reset battery stats, let run down till auto-shutoff. charged back to 100% and we're back to present day. The phone has been off the charger and in my pocket [virtually no use whatsoever] and I'm down to 81% after 4 hours and 40 minutes.
I'm running CM7 overclock of 245 min, 748, max and using the smartass governor.
I know this isn't the proper thread to throw all this into, as I'm not using the battery tweak at the moment. If anyone can direct me to a thread for this, I'll gladly move over. I did read the post that was recommended a few spots back and, other than redownloading all of the apps fresh from the market, I've done everything. That may be my next option, but I'm trying to avoid it. Any/All help is appreciated guys. Thanks.
EDIT: after all of the steps above, the new kernel came out. flashed it over successfully, but no change at all in the results.